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Overhead transmission line cable

ACSR ACSR/AW HSTACIR/AW STACIR TACSR TACSR/AW FOR SALE

Uni Cable's overhead transmission line cables are engineered for efficient, long-distance power transmission. With high-strength materials and advanced manufacturing processes, our cables offer unparalleled reliability and durability. Designed for use in a wide range of applications, these cables are ideal for urban power networks, remote transmission systems, and high-voltage power lines.

Aluminum Cables Steel Reinforced (ACSR)

ACSR (Aluminum Conductor Steel Reinforced) is constructed by stranding aluminum wire around a core zinc-coated steel cable. Although its conductivity is lower than that of copper wires, ACSR offers several advantages, including reduced weight and increased tensile strength due to the steel core. The larger external diameter compared to copper wires contributes to excellent corona characteristics, which are particularly useful in high-voltage transmission lines. ACSR is typically used for overhead power transmission lines with voltages above 154kV, especially in long-distance applications between major transmission points.

Aluminum Cables Steel Reinforced/Aluminum Wire (ACSR/AW)

ACSR/AW (Aluminum Conductor Steel Reinforced/Aluminum Wire) is made by stranding aluminum wire around a core zinc-coated steel cable. Similar to ACSR, it offers the benefits of reduced weight and higher tensile strength, but with slightly enhanced corrosion resistance due to the aluminum wire. While the conductivity of ACSR/AW is lower than copper wire, it is still suitable for high-voltage transmission lines where reduced line sag and excellent corona characteristics are necessary. ACSR/AW is commonly used in overhead power transmission lines exceeding 154kV, particularly for long-distance or high-stress applications.

In addition to the standard ACSR/AW, some variants use high-strength, super-thermal resistant aluminum alloys for enhanced performance in extreme temperatures and environmental conditions.

High-Strength Super Thermal-Resistant Aluminum Alloy Conductor Aluminum-Clad Invar Reinforced (HSTACIR/AW)

HSTACIR/AW is an advanced conductor made by stranding super thermal-resistant aluminum alloy around a zinc-plated invar line. Invar is a thermally treated alloy made by adding small amounts of zirconium (Zr) to the aluminum, which significantly enhances its properties. The allowable current is approximately twice the capacity of conventional hard-drawn aluminum wires, while conductivity remains at around 60%.

This conductor is specifically designed for overhead transmission lines in areas where resistance to corrosion, including electrolytic (galvanic) corrosion, is critical—such as in coastal regions. The enhanced sag properties of the invar core ensure minimal line sag even in high-temperature and high-stress environments. HSTACIR/AW is ideal for areas requiring exceptional durability and corrosion resistance.

Super Thermal-Resistant Aluminum Alloy Conductors Aluminum-Clad Invar Reinforced (STACIR)

STACIR is a similar conductor to HSTACIR/AW but uses a zinc-coated invar line as the core. This product is particularly well-suited for applications where double the current capacity of ACSR is required without the need to replace existing steel towers. STACIR can carry up to twice the amount of current compared to ACSR, offering enhanced performance while maintaining the same physical structure.

The use of super-thermal resistant aluminum alloy and the zinc-plated invar core ensures that STACIR cables have superior performance in areas where high capacity and corrosion resistance are critical. This conductor is often used to replace ACSR, as it is less expensive to install and provides a higher capacity without the need for significant infrastructure changes.

Thermal-Resistant Aluminum Cables Steel Reinforced (TACSR)

TACSR (Thermal-Resistant Aluminum Conductor Steel Reinforced) is constructed by stranding thermal-resistant aluminum wire around a zinc-coated steel cable. It offers improved performance over standard ACSR, with an allowable current approximately 1.5 to 1.6 times that of conventional ACSR, resulting in higher efficiency. The thermal resistance of the aluminum allows the conductor to perform in temperatures up to 150°C.

TACSR is ideal for applications in regions where high temperatures are common, providing reliable performance in extreme conditions. This conductor is often used in lightweight transmission line installations where enhanced temperature resistance is needed.

Thermal-Resistant Aluminum Cables Steel Reinforced/Aluminum Wire (TACSR/AW)

TACSR/AW combines the benefits of TACSR with an aluminum-coated steel core, providing improved corrosion resistance. The thermal-resistant aluminum wire offers a significant performance advantage, allowing the conductor to operate in environments with temperatures reaching up to 150°C. The increased allowable current (approximately 1.5 to 1.6 times that of ACSR) and the lower electrical resistance make this conductor a superior choice for areas requiring high-efficiency power transmission lines.

TACSR/AW offers improved lifespan and significantly enhanced electrical properties, making it an ideal solution for areas with high temperature variations or corrosive environments. The corrosion-resistant design also ensures that the conductor remains reliable over time, reducing maintenance needs and improving overall system efficiency.

Key Features:

  • High Strength: Our overhead transmission line cables are designed to withstand high tensile loads, ensuring long-lasting performance even in harsh conditions.
  • Electromagnetic Interference Resistance: Superior resistance to electrical interference ensures stable and uninterrupted power transmission.
  • Corrosion Resistance: Made from corrosion-resistant materials, these cables are highly durable and perform well in challenging environmental conditions, such as high humidity or saltwater exposure.
  • High-Temperature Performance: With the ability to withstand high operating temperatures, these cables ensure efficient power transfer in hot climates.
  • Weather Resistance: The cables are built to endure extreme weather conditions, including strong winds, heavy rainfall, and direct UV exposure.

Applications:

Our overhead transmission line cables are suitable for a wide range of applications, including:

  • Urban Power Networks: Providing stable power delivery to cities and industrial zones, ensuring reliable service for all types of businesses and residential areas.
  • Long-Distance Power Transmission: Designed for high-efficiency power transfer over long distances, minimizing energy loss and ensuring reliable delivery.
  • Renewable Energy Projects: Perfect for connecting wind and solar power generation systems to the main power grid, helping to deliver clean energy.
  • High-Voltage Transmission: Essential for high-voltage power lines, ensuring reliable power transfer even in extreme conditions.

Parameter

Aluminum Conductor Steel Reinforced (ACSR)
IEC 61089(A1/S1A)

Nom. Size

Construction

Calculated Aluminum Area

 

Approx. Diameter

 

Standard Weight

Calculated Breaking Load

Calculated

D.C Resistance at 20℃

Current Carrying Capacity

 

Aluminum

Steel

           

Nos./㎜

㎏/㎞

kN

Ϊ/㎞

A

16

6/1.84

1/1.84

16.0

5.53

64.6

60.8

1.7934

100

25

6/2.30

1/2.30

25.0

6.91

100.9

9.13

1.1478

133

40

6/2.91

1/2.91

40.0

8.74

161.5

14.40

0.7174

180

63

6/3.66

1/3.66

63.1

11.0

254.4

21.63

0.4555

240

100

6/4.61

1/4.61

100.1

13.8

403.8

34.33

0.2869

322

125

18/2.97

1/2.97

124.7

14.9

397.9

29.17

0.2304

381

125

26/2.47

7/192

124.6

15.7

503.9

45.69

0.2310

387

160

18/3.36

1/3.36

159.6

16.8

509.3

36.18

0.1800

446

160

26/2.80

7/2.28

160.1

17.7

644.9

57.69

0.1805

452

200

18/3.76

1/3.76

199.9

18.8

636.7

44.22

0.1440

515

200

26/3.13

7/2.43

200.1

19.8

806.2

70.13

0.1444

522

250

22/3.08

7/2.11

249.5

21.6

880.6

68.72

0.1154

598

250

26/3.50

7/2.72

250.1

22.2

1,007.7

87.67

0.1155

602

315

45/2.99

7/1.99

316.0

23.9

1,039.6

79.03

0.0917

689

315

26/3.93

7/3.05

315.4

24.9

1,269.7

106.83

0.0917

698

400

45/3.36

7/2.24

399.0

26.9

1,320.1

98.36

0.0722

790

400

54/3.07

7/3.07

399.7

27.6

1,510.3

123.04

0.0723

797

450

45/3.57

7/2.38

450.4

28.5

1,485.2

107.47

0.0642

851

450

54/3.26

7/3.26

450.7

29.3

1,699.1

138.42

0.0643

859

500

45/3.76

7/2.51

499.7

30.1

1,650.2

119.41

0.0578

911

500

54/3.43

7/3.43

499.0

30.9

1,887.9

153.80

0.0578

919

560

45/3.98

7/2.65

559.8

31.8

1,848.2

133.74

0.0516

978

560

54/3.63

19/2.18

558.9

32.7

2,103.4

172.59

0.0516

988

630

45/4.22

7/2.81

629.4

33.8

2,079.2

150.45

0.0459

1,053

630

54/3.85

19/2.31

628.6

34.7

2,366.3

191.77

0.0459

1,064

710

45/4.48

7/2.99

709.3

35.9

2,343.2

169.56

0.0407

1,135

710

54/4.09

19/2.45

709.5

36.8

2,666.8

216.12

0.0407

1,147

800

54/4.34

19/2.61

798.8

39.1

3,004.9

243.52

0.0362

1,235


ASTM B 232

Code Name

 

Nom. Size

Construction

Calculated Aluminum Area

 

Approx. Diameter

 

Standard Weight

Calculated Breaking Load

Calculated

D.C Resistance at 20℃

Current Carrying Capacity

   

Aluminum

Steel

           

-

AWG/MCM

Nos./㎜

㎏/㎞

kgf

Ϊ/㎞

A

Turkey

6

6/1.679

1/1.679

13.28

5.04

53.67

539.94

2.1595

89

Swan

4

6/2.118

1/2.118

21.14

6.35

85.41

844.71

1.3571

120

Sparrow

2

6/2.672

1/2.672

33.64

8.02

135.93

1,291.73

0.8527

161

Robin

1

6/3.000

1/3.000

42.41

9.00

171.35

1,615.87

0.6764

186

Raven

1/0

6/3.371

1/3.371

53.55

10.11

216.35

1,984.35

0.5357

216

Quail

2/0

6/3.782

1/3.782

67.40

11.35

272.33

2,400.98

0.4256

250

Pigeon

3/0

6/4.247

1/4.247

85.00

12.74

343.41

2,994.40

0.3375

290

Penguin

4/0

6/4.770

1/4.770

107.22

14.31

433.19

3,777.31

0.2676

337

Waxwing

266.8

18/3.091

1/3.091

135.07

15.46

430.78

3,113.00

0.2134

400

Partridge

266.8

26/2.573

7/2.002

135.19

16.30

546.67

5,118.90

0.2143

406

Ostrich

300

26/2.728

7/2.121

151.97

17.28

614.23

5,749.42

0.1906

437

Merlin

336.4

18/3.472

1/3.472

170.42

17.36

543.52

3,927.72

0.1692

464

Linnet

336.4

26/2.888

7/2.245

170.32

18.29

688.31

6,393.91

0.1701

470

Oriole

336.4

30/2.690

7/2.690

170.50

18.83

784.58

7,876.39

0.1703

474

Chikadee

397.5

18/3.774

1/3.774

201.36

18.87

642.18

4,506.82

0.1432

516

Brant

397.5

24/3.269

7/2.179

201.43

19.61

761.98

6,630.92

0.1438

521

Ibis

397.5

26/3.139

7/2.441

201.21

19.88

813.34

7,384.19

0.1440

523

Lark

397.5

30/2.924

7/2.924

201.45

20.47

927.02

9,249.01

0.1442

527

Pelican

477.0

18/4.135

1/4.135

241.72

20.68

770.91

5,318.59

0.1193

580

Flicker

477.0

24/3.581

7/2.388

241.72

21.49

914.59

7,799.74

0.1199

586

Hawk

477.0

26/3.439

7/2.675

241.51

21.78

976.40

8,865.69

0.1200

588

Hen

477.0

30/3.203

7/3.203

241.73

22.42

1,112.37

10,785.80

0.1201

592

Osprey

556.5

18/4.465

1/4.465

281.84

22.33

898.87

6,201.38

0.1023

640

Parakeet

556.5

24/3.868

7/2.578

282.02

23.21

1,066.76

8,988.20

0.1027

646

Dove

556.5

26/3.716

7/2.891

281.98

23.54

1,140.16

10,273.35

0.1027

649

Eagle

556.5

30/3.459

7/3.459

281.91

24.21

1,297.28

12,578.81

0.1030

654

Peacock

605.0

24/4.034

7/2.690

306.74

24.21

1,160.60

9,781.27

0.0944

682

Squab

605.0

26/3.874

7/3.012

306.47

24.53

1,238.68

11,141.36

0.0945

685

Teal

605.0

30/3.607

19/2.164

306.55

25.25

1,398.33

13,589.86

0.0947

689

Kingbird

636.0

18/4.775

1/4.775

322.34

23.88

1,028.02

7,092.38

0.0894

697

Rook

636.0

24/4.135

7/2.756

322.29

24.81

1,219.12

10,273.07

0.0899

704

Grosbeak

636.0

26/3.973

7/3.089

322.33

25.16

1,302.81

11,407.67

0.0899

707

Egret

636.0

30/3.698

19/2.220

322.21

25.89

1,470.50

14,295.77

0.0901

712

Flamingo

666.6

24/4.234

7/2.822

337.91

25.40

1,278.20

10,769.89

0.0857

726

Gannet

666.6

26/4.067

7/3.162

337.76

25.75

1,365.16

11,953.50

0.0858

728

ASTM B 232

 

Code Name

 

Nom. Size

Construction

Calculated Aluminum Area

 

Approx. Diameter

 

Standard Weight

Calculated Breaking Load

Calculated

D.C Resistance at 20℃

Current Carrying Capacity

   

Aluminum

Steel

           

-

AWG/MCM

Nos./㎜

㎏/㎞

kgf

Ϊ/㎞

A

Stilt

715.5

24/4.387

7/2.924

362.77

26.32

1,372.25

11,562.41

0.0799

759

Starling

715.5

26/4.214

7/3.277

362.62

26.69

1,465.83

12,836.33

0.0799

762

Redwing

715.5

30/3.922

19/2.352

362.43

27.45

1,652.69

15,686.33

0.0801

767

Cuckoo

795.0

24/4.623

7/3.081

402.86

27.74

1,523.79

12,634.33

0.0719

811

Drake

795.0

26/4.442

7/3.454

402.92

28.13

1,628.65

14,261.54

0.0719

815

Tern

795.0

45/3.376

7/2.250

402.82

27.01

1,333.44

9,995.01

0.0719

793

Condor

795.0

54/3.081

7/3.081

402.59

27.73

1,522.66

12,756.23

0.0720

800

Mallard

795.0

30/4.135

19/2.482

402.87

28.95

1,838.39

17,456.77

0.0721

820

Ruddy

900.0

45/3.592

7/2.395

456.01

28.74

1,509.74

11,098.94

0.0635

858

Canary

900.0

54/3.279

7/3.279

456.00

29.51

1,724.65

14,448.47

0.0635

866

Rail

954.0

45/3.698

7/2.466

483.32

29.59

1,600.23

11,764.77

0.0599

891

Cardinal

954.0

54/3.376

7/3.376

483.38

30.38

1,828.20

15,315.95

0.0599

899

Ortolan

1033.5

45/3.848

7/2.565

523.33

30.78

1,732.45

12,540.73

0.0554

836

Curlew

1033.5

54/3.513

7/3.513

523.41

31.62

1,979.59

16,584.23

0.0553

946

Bluejay

1113.0

45/3.995

7/2.664

564.07

31.96

1,867.58

13,520.90

0.0514

981

Finch

1113.0

54/3.647

19/2.189

564.10

32.83

2,120.85

17,723.45

0.0516

986

Bunting

1192.5

45/4.135

7/2.756

604.30

33.08

2,000.44

14,480.00

0.0479

1,025


Aluminum Clad Steel Wire (AW)

 20.3(%IACS)

Nom. Diameter

 

Min.

Tensile Strength

 

Nom. Weight

Max.

D.C Resistance at 20℃

Min.

Thickness of Aluminum

Nom.

Cross-Sectional Area

㎏/㎟

㎏/㎞

Ϊ/㎞

2.0

137

20.71

27.0344

0.10

3.15

2.2

137

25.06

22.3425

0.11

3.81

2.4

137

29.82

18.7739

0.12

4.53

2.5

137

32.35

17.3020

0.12

4.91

2.7

137

37.74

14.8337

0.13

5.73

2.9

137

43.53

12.8582

0.14

6.61

3.0

137

46.59

12.0153

0.15

7.07

3.2

137

53.01

10.5603

0.16

8.05

3.3

135

56.37

9.9300

0.16

8.56

3.5

135

63.41

8.8276

0.17

9.63

3.6

135

67.08

8.3440

0.18

10.18

3.8

135

74.74

7.4888

0.19

11.35

4.0

135

82.82

6.7586

0.20

12.57

4.2

135

91.31

6.1303

0.21

13.86

 

 

Nom. Diameter

 

Min.

Tensile Strength

 

Nom. Weight

Max.

D.C Resistance at 20℃

Min.

Thickness of Aluminum

Nom.

Cross-Sectional Area

㎏/㎟

㎏/㎞

Ϊ/㎞

2.0

110

18.57

20.3529

0.14

3.15

2.2

110

22.47

16.7982

0.15

3.81

2.4

110

26.74

14.1152

0.16

4.53

2.5

110

29.02

13.0086

0.17

4.91

2.7

110

33.84

11.1528

0.18

5.73

2.9

110

39.04

9.6675

0.20

6.61

3.0

110

41.78

9.0337

0.21

7.07

3.2

110

47.54

7.9398

0.22

8.05

3.3

110

50.55

7.4659

0.23

8.56

3.5

110

56.87

6.6370

0.24

9.63

3.6

110

60.16

6.2734

0.25

10.18

3.8

110

67.03

5.6305

0.26

11.35

4.0

110

74.27

5.0815

0.28

12.57

4.2

110

81.88

4.6091

0.29

13.86

4.5

110

94.00

4.0150

0.30

15.91

 Stranded Aluminum Clad Steel Conductor (AWS)

ASTM B 416

 

Nom. Size

 

Stranding

Nom. Overall Diameter

 

Breaking Load

 

Nom. Weight

Max.

D.C Resistance at 20℃

Nom.

Cross-Sectional Area

AWG

Nos./㎜

kgf

㎏/㎞

Ϊ/㎞

37/5

37/4.620

32.36

64,770

4170

0.1394

620.6

37/6

37/4.115

28.70

54,520

3307

0.1758

492.2

37/7

37/3.665

25.65

45,670

2622

0.2216

390.3

37/8

37/3.264

22.83

38,190

2080

0.2794

309.5

37/9

37/2.906

20.35

30,250

1649

0.3524

245.5

37/10

37/2.588

18.11

24,010

1308

0.4443

194.6

19/5

19/4.620

23.11

33,270

2128

0.2699

318.7

19/6

19/4.114

20.57

27,980

1688

0.3403

252.7

19/7

19/3.665

18.31

23,460

1339

0.4292

200.4

19/8

19/3.264

16.31

19,610

1062

0.5411

159.0

19/9

19/2.906

14.53

15,550

842.0

0.6821

126.1

19/10

19/2.588

12.93

12,330

667.8

0.8603

99.93

7/5

7/4.620

13.87

12,260

781.2

0.7428

117.4

7/6

7/4.115

12.34

10,310

619.5

0.9197

93.09

7/7

7/3.665

11.00

8,645

491.1

1.1598

73.87

7/8

7/3.264

9.779

7,225

389.6

1.4627

58.56

7/9

7/2.906

8.702

5,728

308.9

1.8442

46.44

7/10

7/2.588

7.772

4,544

245.1

2.3255

36.82

7/11

7/2.304

6.909

3,603

194.4

2.9325

29.18

7/12

7/2.052

6.147

2,858

154.2

3.6976

23.16

 

Why Choose Uni Cable's Overhead Transmission Line Cables?

  • Proven Durability: Our cables are built to last, offering more than 30 years of reliable performance, even in the toughest environments.
  • Advanced Manufacturing: Uni Cable's cables are manufactured using the latest technologies and high-quality materials to ensure the highest standards of performance.
  • Global Certification: Our products meet international standards, including those set by the International Electrotechnical Commission (IEC), ensuring global compliance and safety.
  • Flexible Solutions: We offer a range of voltage and conductor sizes to suit different power transmission needs, from urban distribution to long-distance, high-voltage lines.

FAQ:

  • Q: Are the overhead transmission line cables suitable for extreme weather conditions?
    A: Yes, our cables are designed to withstand extreme weather conditions, including high winds, heavy rain, and UV exposure.

  • Q: What is the lifespan of the overhead transmission line cables?
    A: These cables are designed to last for more than 30 years under normal operating conditions, providing long-term reliability.

  • Q: Can the cables be customized for specific voltage and diameter requirements?
    A: Yes, we offer customization options to meet your specific voltage, diameter, and length requirements for different power transmission systems.

Get in Touch:

Interested in learning more or requesting a quote?
Contact us today to get detailed information and discuss how our overhead transmission line cables can meet your power transmission needs.

Request a Quote: info@cable-uni.com


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Add: Technology Building, Tongbai Road, Zhongyuan District, Zhengzhou, Henan, China.
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