Common Applications:Industrial Automation and Control Systems In control panels and instrumentation systems, where they are used for transmitting signals from sensors, transducers, and other monitoring equipment to controllers and PLCs (Programmable Logic Controllers).
Oil and Gas Industry: For transmitting data and control signals from various field instruments and sensors back to control rooms, providing real-time data for process control and monitoring.
Power Generation and Distribution: Used for monitoring and controlling equipment in power plants, including turbines, transformers, and circuit breakers, ensuring efficient and reliable operation of electrical systems.
Telecommunications and Data Networks: Providing high-speed data transmission for telecommunications applications, particularly in environments where external interference needs to be minimized.
Building Automation: Used in smart building systems for lighting control, HVAC (heating, ventilation, and air conditioning) systems, and energy management.
Solutions Provided by Uni-CableCustomer Challenge:A global oil & gas operator in the Middle East was looking for a reliable and durable solution for wiring control systems in offshore rigs. The existing cables were experiencing frequent failures due to harsh environmental conditions, including high temperatures, moisture, and saltwater exposure.
Uni-Cable Solution:Uni-Cable provided BS5308 Part 2 multi-core instrument cables with PVC or LSZH insulation and optional copper braid screening for electromagnetic interference protection. The cables were chosen for their high temperature tolerance, robust insulation, and flexible design. The LSZH version was selected to meet the customer’s fire safety requirements.
Implementation:The cables were successfully installed on various offshore rigs, ensuring stable and reliable data transmission for equipment control and safety monitoring. The installation minimized maintenance costs and downtime, improving overall operational efficiency.
Quality Inspection and Production StandardsUni-Cable’s BS5308 Instrument Cables undergo stringent testing to meet international standards, ensuring that they provide reliable performance even in the most demanding environments.
Key Quality Inspections:Electrical Testing: Voltage Withstand Tests: Each batch undergoes voltage withstand tests to ensure that the insulation can handle the rated voltage.
Conductor Resistance Test: To ensure the cables meet the required electrical conductivity and minimize energy loss.
Mechanical Testing: Tensile Strength: Ensures that the cable can withstand pulling forces during installation and in service.
Impact Resistance: Tests the cable’s ability to resist physical impacts, which is crucial for installation in challenging environments.
Environmental Testing: UV and Weathering Tests: Ensures that cables can withstand UV radiation and weathering effects, particularly important for outdoor and industrial applications.
Temperature Cycle Testing: To verify that cables remain operational across a wide temperature range.
Fire Safety Tests: Flame Propagation Test: For LSZH cables, ensuring minimal flame propagation and smoke generation in case of fire.
Smoke Density Test: Ensures that the cables meet international safety standards for smoke emission.
Final Inspection: A final quality inspection ensures that all cables meet the specifications, including size, weight, and visual appearance, before shipment.
Benefits of Uni-Cable’s BS5308 Instrument CablesFactory-Direct Pricing: By purchasing directly from the manufacturer, customers benefit from competitive prices, eliminating intermediary costs.
Customization: We offer custom specifications to meet unique customer requirements, ensuring that each project receives the perfect solution.
Fast Delivery: Efficient manufacturing and logistics ensure that projects are completed on time, even for urgent orders.
Guaranteed Quality: With rigorous testing and adherence to international standards, customers can trust in the long-lasting performance of our cables.
Global Reach: Uni-Cable has a robust international network to ensure timely delivery across the globe, with experienced professionals assisting at every stage of the export process.