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Kenya – Uni-Cable ABC Cable & Accessories for Rural Electrification Projects
Release time: 2025-07-18

Kenya – Uni-Cable ABC Cable & Accessories for Rural Electrification Projects (KPLC & REA)

Project Background

In support of Kenya’s national development agenda under Vision 2030, the government launched an ambitious rural electrification initiative to expand the electricity network to underserved areas. This effort is led by KPLC and REA, targeting last-mile connectivity in counties like Kisii, Bungoma, Kilifi, Kitui, and Narok.

In 2023, Uni-Cable was selected by a Kenyan EPC contractor to supply Low Voltage Aerial Bundled Cables (LV ABC) along with line hardware and pole accessories for over 400 km of rural lines funded under a World Bank-supported program.

Why Uni-Cable?

  • Proven quality in hot, humid, and UV-intense environments

  • Complete system delivery: cable + tension + suspension + protection accessories

  • Third-party inspection and type-tested to IEC 60228 & 60502

  • Competitive pricing, local service support, and reliable delivery timelines

Products Supplied – ABC Cables

Low Voltage ABC Cables (IEC 60228 / NFC 33-209)

Configuration Voltage Structure Core Sizes
4 × 25 mm² + 1 × 35 mm² 0.6/1kV Phase conductors: XLPE insulated, neutral messenger: bare/insulated AAC For 3-phase service
2 × 16 mm² + 1 × 25 mm² 0.6/1kV Twin service drop (2P + N) For household service drop
4 × 50 mm² + 1 × 70 mm² 0.6/1kV Larger feeder circuits LV primary to transformer pole

Conductor Options:

  • All Aluminium Conductor (AAC) or Aluminium Alloy Conductor (AAAC)

  • Messenger: Bare AAC or fully insulated with HDPE/XLPE

  • UV-stabilized black XLPE insulation (90°C continuous, 130°C short-circuit)

Standards Complied:

  • IEC 60228 (conductors)

  • NFC 33-209 (ABC construction)

  • IEC 60502-1 (cable construction and testing)

Accessories Supplied

ABC Line Accessories (Hot-dip Galvanized / UV Resistant Polymer)

Type Description
Suspension Clamp Used at intermediate poles to suspend ABC bundle, equipped with a UV-resistant elastomer insert
Tension (Dead-End) Clamp For mechanical anchoring of service or main line ABC conductors
Insulated Piercing Connector (IPC) For branch connections without stripping insulation, IP54 rated
Neutral Messenger Clamp Secures neutral messenger wire to pole bracket or wall hook
Cable Brackets & Hooks For pole mounting and building entry points
Preformed Guy Grip For strain relief on poles with stay wires
Warning Tapes & Labels For safety and utility compliance identification

All accessories were matched to the conductor size and type, and installation guides were provided in English and Swahili.

Testing & Quality Inspection

  • Cable FAT conducted at Uni-Cable factory per IEC 60502-1:

    • Tensile strength and elongation

    • Voltage withstand test (3.5 kV AC, 5 minutes)

    • Conductor resistance

    • UV aging & hot set test for insulation

  • Accessory testing:

    • Mechanical pull tests on tension clamps (min 95% of conductor UTS)

    • Corrosion resistance (salt spray 1000h)

    • Electrical continuity & sealing tests for IPCs

Inspection witnessed by: Kenyan EPC QA team and SGS Kenya office

Export Packaging & Delivery

  • Cables delivered in 1,000m drums, shrink-wrapped with moisture barriers

  • Accessories in sorted kits per pole type, boxed with installation instructions

  • Exported from Mombasa Port with door delivery to Nairobi and Kisumu warehouses

  • Documentation included:

    • Commercial invoice

    • Country of origin certificate

    • Test reports (IEC, NFC)

    • Packing list and drum schedule

    • Materials Acceptance Report (for KPLC)

Project Impact

By Q1 2024, Uni-Cable products had been installed across 7 counties with more than 15,000 households connected under the Last Mile project. Field teams praised the cable’s light weight, high UV resistance, and the tool-free installation of accessories that sped up deployment on wooden and concrete poles.

Why Uni-Cable Won Follow-up Orders

  • One-stop solution for ABC systems

  • 20–30% savings vs traditional LV bare conductor + insulator systems

  • Easy installation reduced labor time

  • Resulted in repeat orders for 2024–2025 phase of the REA program

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